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Making a Dance Tuxedo

Just in time for MAC 2003

by Chris Stratton

Here's a closeup of the dance tuxedo I made last week, which went to Austria with one of our team members, showing the pockets, lapels, and failing interfacing on the sleeve. I have a week to make another one for myself, in order to wear at the Manhattan Amateur Classic where the tailsuit I made for the fall's collegiate comps would not be legal in syllabus.
Here I'm rotary cutting the back with a pinking blade and marking the seam lines with chalk paper and the pointy wheel. Usually I just cut everything out with a half inch seam allowance and use the guides on the sewing machine throat plate to stitch a half inch in, but for this I wanted to have larger allowances for adjustability, hence the chalk lines to guide stitching.
The entire front is reinforced inside with a layer of hair canvas (grey), and the top part gets an additional layer of flanel (white... unfortunately, as you can see some threads of it in the button hole later). I'm using fusible (heat activated) adhesive to stick the layers together - if I had more time, I might do it with tiny hand stitches that would be invisible from the outside. But this project calls for "speed tailoring" methods.
The heart and soul of a dance jacket is the way that the sleeve fits into the armscye, so that the shoulder doesn't ride up in dance position. It's 11:47 pm the night before MAC, and I'm still making pattern adjustments...
Here I'm sewing the sleeve into the armscye. Note how the highly twisted fibers of this wool like to stretch and unravel... nice stuff, but hard to work with. And it would be really nice if the sewing machine could go backwards for doing the other half!
It's 11:30 am and MAC starts in 7 hours. Good thing a friend's driving - I'll close up the lapels, hem the back, and sew in the lining by hand on the way to NY. Alas I forgot the pocket square and had to substitute a bit of paper napkin...

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